Of Shed Roofs and Holes...

For the past couple of years we’ve had a very large hole in the roof of our shed.

Hole in Roof

It was there for the hole winter

Like most rural residential properties in Illinois, we have outbuildings in addition to the house itself. Like most such properties of similar age to ours - that is to say, 150+ years of age - those buildings vary considerably in terms of condition.

I’ve written before about the old barn, which is slightly younger than the house itself. It was in a state of decay when I wrote that, and it continues to insist on embracing entropy. In addition to the barn, we have two other outbuildings - a small garage, and the aforementioned shed.

The garage is a smallish building - probably technically a car-and-a-half in size - into which we manage to stuff our two, smallish Honda Fits. This is an exercise in automotive yoga, involving parking one of the two cars - mine - so closely to the wall of the building that it is physically impossible for a human being to enter the vehicle from the passenger side. Prospective passengers - my wife and child primarily - must wait outside the building while I back out before they can enter the vehicle. This mostly works out fine - I almost never fail to stop and let them in, virtually never drive off having forgotten them...

Despite its smallishness, the garage also does the heavy lifting of housing most of the things we care about enough to care for them but, you know, not enough to bring them into the house. The cars, the bikes, spare lumber, dog food, and so on.

The shed is a much larger building. It is a pole structure, sided in corrugated steel. Growing up out here we called these "machine sheds" or, sometimes, "Morton Buildings". "Morton" is a brand name, suffering here in the Midwest the same fate as "Xerox" and "Kleenex" have nationwide. There is nothing on the building to indicate that it was manufactured by the Morton company and yet, on multiple occasions I’ve been heard to utter than name in relation to it. More recently, however, I’m sure much to the relief of Morton Buildings, Inc., I’ve just been referring to it as "the f&%king shed".

And this takes us to where we started: there was a hole in the roof of the shed.

While the majority of the building - both sides and roof - is covered in corrugated steel, it did feature skylights made of translucent fiberglass. I wouldn't have actually known they were made of fiberglass, but Mother Nature felt it important to educate me, and so chose to rip one of the panels off in a windstorm, providing me the opportunity for close inspection of pieces of it down on the ground.

Now, I’m all for gaining knowledge, and I don’t want to seem unappreciative, but this lesson had a rather permanent effect upon the weather-tightness of the building. Perhaps Mother Nature could, in future, email me a link to a Wikipedia entry or something...

The process for addressing this took longer than one - particularly if one is me - might have expected. First up was a call to the insurance company in hopes that repairs to the building might be covered. Unfortunately, they pronounced the repair costs to be below our deductible, and drove off with their checkbook secure and unmolested.

Not expensive enough for the insurance company isn’t the same as inexpensive, however. Given this, and given the fact that most of our items of value were already stored in the garage (even with a roof fully sealed against the elements, the dirt floor of the shed is not ideal for longevity of stored items), we moved the few other items in there away from under the roof opening and started to save up.

Once we were ready to get the roof repaired, early exploration of this found a new area of concern. As I mentioned, there is no indication on the building to suggest that it is a Morton Shed and, in fact, no indication on it (that I can find) of its manufacturer at all.

And - not only am I unaware of the make of the building, but I’m also unsure of its age. I know that it was not there when I was little, and that it had appeared at some point between when I moved away and when I returned. The progression of years is such that this seems to encompass but the briefest period of time, but reality insists that it covers a span of at least 15 years, if not closer to twenty.

I am not always a fan of reality.

This wouldn't seem much of an issue to the casual observer, but it turns out that corrugated steel siding comes in multiple, subtlety different shapes and designs. What this means is that matching the pattern on the building becomes a challenge. The pattern on our shed looks like this:

Shed Pattern

When first informed of this issue I thought perhaps of repurposing sections of siding that appeared on the old barn. Two different types of siding had been added there over the years, likely in both cases to better seal it up against the elements and extend its lifespan.

The Barn white siding

The Barn steel siding

However, given the barn’s decaying state and, perhaps more importantly, it’s ongoing engagement in providing aid and comfort to the enemy, I would have been willing to repurpose those sections. And you’d think, being on the same property and all, that they’d perhaps be the same type of siding...

You’d think that, but you’d be wrong. And of course, by "you", here, I mean "me".

Shed again

Barn White up close

Barn steel up close

If you look up close and personal at those pictures you’ll see that the patterns do not match. Whether this reflects a different era of product, different style, different manufacturer, or all three remains a mystery, but they are, in fact, different nonetheless.

And here I was learning so much about the diversity both within the world of corrugated steel siding, and within the bounds of my very property. The nature of these lessons were such that, while I originally thought them visited upon me by a gracious, if heavy handed Mother Nature, I found myself now wondering if they were not perhaps the work of the old gods brought over by my ancestors, perhaps the whim of Loki peeking thru...

Ultimately I was pleased to find at there is a way to cover the opening with a newer roof panel that does not match, exactly, but which will function to keep the elements out regardless. In fact, this could be done using new translucent panels that continued to function as skylights, but were not made of the fiberglass material that tends to become brittle over time, and do things like break off in the wind.

The shed guys came out and repaired the roof this past week, leaving it looking a little different, but now sealed - at least at the top - from the elements.

All sealed up